Fire Resistance Standards and my duty to design with appropriate skill and care

Fire Resistance Standards and my duty to design with appropriate skill and care

“What if I became aware that parts of the very building regulations I rely on are inadequate?”

Today the UK Building Regulations, Approved Document B adopts the standard time temperature protocol of ISO834-1 / EN1363-1 in BS476 pts 20 to 24 for fire resistance testing of all building elements such as fire doors, fire stopping systems for penetrations, structural elements, fire walls and partitions, in fact every material, component and product used in a building that is required to have a fire resistance rating.

What is often overlooked is that this time temperature protocol for fire resistance testing (ISO834-1 / EN1363-1 aka the standard time temperature curve), was developed almost 100 years ago when buildings and contents were commonly made of wood and fabric and when plastic or synthetic materials did not exist (1). Further, buildings of this age were mostly not very tall or very large. Today our built environment consists of both large and small buildings but critically is far more complex with super high rise and mega-interconnected transportation, retail, commercial structures with significant below ground environments. In these buildings we have a much larger range of evacuation times and where these egress times are very long, designers and engineers need to look for alternative more innovative solutions for evacuation or protection of occupants such as reducing fire loads, lift evacuation or protect in place refuges.

Recent research (2) has identified that in most modern buildings the use of light weight and polymeric building materials, plastic contents, synthetic foams and fabrics with high calorific values can significantly increase fire loads resulting in time temperature fire profiles significantly different and in cases well above the original parameters of the existing, early 1900’s test protocol as adopted in BS476 (ISO834-1 / EN 1363-1) and as mandated by the Building Regulations for fire resistant building elements.

Underground environments can also exhibit very different fire profiles to those in above ground cellulosic environments (3) especially in confined underground public areas like road and rail tunnels, underground shopping centers, car parks where a high fire load is present. Fire temperatures in these areas can exhibit a very fast rise time and reach temperatures well above those in standard model above ground buildings. British Standard BS8519:2010 and BS EN12485 clearly recognise underground public areas such as car parks, loading bays and large basement storage as “Areas of Special Risk” with potential for fire temperatures to 1,200°C. In these environments more stringent requirements for fire resistance maybe needed.

Worse still…

Almost all Life Safety & Fire Fighting systems depend on the reliable function of electric cables during emergency. If these essential cables fail during a fire event, the critical equipment they enable also fails. This could mean that firemen’s lifts, fire sprinklers, hydrant pumps, smoke & heat extraction and pressurization fans, emergency communication, alarms and lighting systems stop working during evacuation putting occupants, emergency response workers and property at risk. It is therefore concerning that the only exception in the Building Regulations for fire resistance testing to BS476 pts 20-24 is for the very electric cables required to power all emergency life support and firefighting systems. This contradiction allows these essential cables to be tested to alternative flame tests which have little or no relevance to real building fires and at lower final temperatures than required for all other fire resistant elements of the building.

This anomaly has occurred in the Building Regulations because the BSI cable testing standards adopted by the regulations for Protected Circuits allow this strange exception. In looking to world’s best practice, it is interesting to note that other developed countries including America, Canada, Australia, New Zealand Germany and Belgium have for years, required testing of these essential cables to the same fire time temperature protocol as every other building element which is the same as used in BS476 pts 20-24 i.e. ISO 834-1 / EN 1363-1.

Given most buildings rely on functional and reliable life safety and firefighting systems to protect life and property it would seem logical that these protected circuits should be tested to perform to at least the same standard as everything else because logically they will be in the same fire. It might be better if they were subject to even higher standards in order to ensure that the critical life safety and firefighting systems remain functional during evacuation (as is required in the USA and Canada).

In light of recent major fire events in the UK and around the world, having British Standards years behind global best practice for electrical wiring systems enabling life safety and firefighting systems is unacceptable.

Fortunately there is expertise and wiring systems both approved and available in the UK market to assist electrical design engineers find appropriate solutions for all major projects where egress times are long or anticipated fire profiles could be in excess of the minimum regulatory requirements of today.  The MICC Ltd company based in Washington, Tyne & Wear is one such manufacturer who produces essential wiring systems for Protected Circuits for the most demanding applications in buildings, underground built environments, nuclear power and industrial Petro Chemical applications.

Whilst it is common to rely on code and professional consultants are generally indemnified from designing with a ‘fit for purpose’ mandate, it remains necessary to exercise ‘reasonable skill and care’. Even if the builder and/or project owners inherit more liability under the Sale of Goods Act (5) due to implied terms that the goods and products supplied will be of satisfactory quality where a purchaser makes known a particular purpose (4), there remains both an ethical and prudent incentive for the contracted professional consultant to factor in the design any known limitations in regulation or standards.

BRAC (Building Regulation Advisory Committee) is aware of the Protect Circuit testing anomaly and hopefully will address this in future revisions.

  1. A Short History Of The “Standard” (Cellulosic) and Hydrocarbon Time/Temperature Curves (2000) Paul Mather Technical Engineering Manager Fire & Insulation Products, International Coatings Limited.
  2. Fire Safety of Buildings Based on Realistic Fire Time-Temperature Curves (2013). Ariyanayagam, Anthony Deloge & Mahendran, Mahen Queensland University of Technology.
  3. Recent achievements regarding measuring of time-heat and time –temperature development in tunnels (2004).  Haukur Ingason and Anders Lönnermark SP Swedish National Testing and Research Institute.
  4. Fenwick Elliott Annual Review 2014/2015 Understanding your design duty – “reasonable skill and care” vs. “fitness for purpose” – mutually incompatible or comfortably coexistent?
  5. Section 13, Supply of Goods and Services Act 1982

About the author:

Richard Hosier is the Regional Manager in Asia/Pacific for the world’s largest manufacturer of mineral cables the MICC Group: www.miccltd.com  Mr. Hosier has lectured at institutions and universities around the world publishing many technical papers on advanced fire safe cable design. He was the winner of the Institute of Fire Protection Officers UK technical trophy award in 2014 for his research into fire performance wiring systems and previously served on 3 Australian and New Zealand technical standards committees for fire safe wiring systems and cables.

Other publications by this author:

  • Fire Resistant Cables – April 2017
  • Wiring Systems for Hospitals – June 2015
  • Wiring Systems for Nuclear Power Stations – July 2014
  • Wiring Systems for Road and Rail tunnels – July 2014
  • Electric Cables Fire Performance – May 2014

MICC Raising Standards, Saving Lives campaign – Press Release

The MICC Ltd Company has made a formal request to The Building Regulations Advisory Committee for a review and alignment of The Building Regulations 2010 Approved Document B (Fire Safety) requirement for Protected Circuits.

The request has been made because of an apparent anomaly allowing the electric cables which provide power to all life safety and firefighting equipment, to be classified for fire resistance by tests which are different to the fire tests required for all other building, components, structures and systems. It is noted that the tests essential electric cables are required to undergo do not align with any known building fire profile and are mostly conducted at significantly lower final fire temperatures.

It is therefore both surprising and concerning that these essential electric cables should be allowed to be tested and qualified under more favorable conditions than other fire rated building elements. It may be more relevant if these critical electric cables, which keep the life safety and firefighting systems working to ensure safe evacuation, should be subject instead to a more rigorous test protocol.

The MICC company has observed that other countries like America Canada, Australia New Zealand Germany and Belgium do in fact test these essential wiring systems to the same test time temperature profile as every other building element, so in light of the recent shocking fire emergencies experienced in UK and around the world a prima facie case exists for an urgent review.

Having Building Regulations that allow two or more different test protocols for fire resistance testing and specifically an arguably inferior test protocol for the very cables that are needed to ensure reliability and effectiveness of all life safety and firefighting systems, especially as the essential fixings and supports are not required to be tested, may have underwriting implications as well as possible difficulties if challenged in a legal context.

The MICC Ltd Company manufactures the world’s largest range of mineral insulated fire survival wiring systems as well as heating cables, thermoelectric and compensating cables, temperature measurement probes & assemblies. They are headquartered in Washington,Tyne & Wear in the North East of the United Kingdom. MICC Ltd have tested their wiring systems to the required British Standards (BSI) and hold the necessary LPCB approvals to sell their wiring systems throughout the UK, but in order to supply a wiring system “Fit for Purpose” they have also tested their wiring system to world’s best as required  in Australia and America.

31st July 2017

MICC Ltd,  21 Sedling Road, Wear Industrial Estate, Washington, Tyne & Wear, NE38 9BZ,  UK

MMC Open’s Its Doors

A year on since incorporation of MMC in Northern America, we are happy to announce that we have moved into our latest facility located in Bowling Green, Ohio. We expect to be fully operational in our latest facility by Autumn with our recruitment process commencing in the next two months.

 

MMC, the latest addition to The MICC Group was set up to provide a local hub for both North and South America. In their new home they will be able to provide top quality products and services for mineral insulated temperature measurement and trace heating cables and units.

 

MMC’s General Manager Scott Warner welcomed ABC News to show them around our new American hub:

 

https://www.13abc.com/content/news/Overseas-cable-manufacturing-company-sets-up-first-North-American-facility-424594734.html

 

Want more information on our American branch? Send an email to info@miccltd.com

MICC To Make A Storm At Firex

We are happy to announce that MICC will be making a big presence at this years International Firex exhibition held in London at the ExCel centre between the dates of 21st and 23rd of June.

Focusing on the future of fire proof wiring. MICC will be flying the flag for the ultimate fire survival wiring MI Cable. Educating the masses on the difference of cable performance of the current market. As well as providing further training on MI cable, whether its cable facts, termination or installation. We are here to help.

Come down and visit our stand at E100 and meet our representatives who will happily discuss our products and our future projects.

If interested in attending the Firex Exhibition don’t forget to register below

https://registration.n200.com/survey/3qvoczjfnrahv?actioncode=NTWO001811EJQ&partner-contact=3elhy9xj0i8vi

MICC Expands to the United States of America

United States here we come

After the amszing success of MICC’s expansion into the Asian market, by setting up the World’s largest manufacturing faciltiy of Mineral Insulated Cable. We are proud to announce we will be expanding to our next continent the United States. As of this week MICC has incorporated MICC MANUFACTURING CORPORTATION (MMC), in the state of Ohio, under the management of Scott Warner.

It has been a long been acknowledged that North America was a vital location for MICC growth strategy, and we are delighted to be achieving this long term ambition.

We would like to thank our global team whom has supported us on this expansion. This is just the first and important step to entering this market, and we look forward to our future in the United States.

We look forward to welcoming the US team to both our UK headquaters and our facilities in China, in the upcoming weeks.

 

Good luck to our US team.

Britain Stronger In Europe

We were happy to welcome Deputy Director Lucy Thomas yesterday of the Britian Stronger In organisation and her team along with a few members of the local press. They partook in a guided tour around our facilities and had a crash course in Mineral Insulated cable and its many applications in temperature measurement, trace heating and fire proof wiring.

A first for Lucy Thomas and her team, they were completely unaware of the process of Mineral Insulated cable, and its many applications. Once the tour was concluded they were highly interested in our views of the European Union and the potential of a referrendum.

As a strong exporter of all three products, 55% of our turnover last year was generated through exports to Europe. As an employer of 90+ staff in our UK Headquarters in Washington we view this issue as of high importance, as we export heavily to the European Union we endeavour the best decision to be made that will support our business and moe importantly our employees.

We will be wating with anticipation for the future to unfold and hope for the best result.

 

For further of a read, check out the article in the Newcastle Chronical

https://www.chroniclelive.co.uk/news/north-east-news/eu-referendum-britain-stronger-europe-10901882

MICC Visits China for its Annual General Meeting

MICC and TRM team attend our annual general meeting, in our offices in Shanghai. Welcoming our partners from all over the globe to include:
Qatar
Australia
India
Thailand
UAE
France
 
During this week long trip our delegates and team were welcomed to our Chinese head quarters in Shanghai as well as a 3 day factory visit and board meeting in Hefei.
This week long meeting allowed our partners the chance to converse on their current markets, the future agendas, as well as learn about the changes happening in MICC and TRM.
Looking at new product launches, services, strategies and training.
A big thank you goes out to the MICC Shanghai team whose hospitality was unmatched. Welcoming our partners to a range of activities to experience the true Chinese culture and cuisine.
After the success of the 2015 AGM plans are underway for the 2016 AGM to be held in the United Kingdom head office of Washington (TBC) providing the chance for both the chinese team, and partners the ability to see the heritage of both TRM & MICC, and where the business originating from.
From TRM & MICC UK we would like to give a big thank you to the MICC (Shanghai) for their hospitality and immense organizational skills and to our partners taking time out of their busy schedules to attend our AGM.

The Green Rot Phenomenon

MICC Ltd recommendations on green rot phenomenon exhibited in Type K thermocouples used in heat treatment applications with hydrogen atmosphere and operating at high temperatures exceeding 900 °C

Issue

Thermocouples recovered from a customer site were exhibiting large negative drift, open circuit and upon inspection had become very brittle, in places broken and exhibited so-called “green rot”.

The application was an annealing furnace operating at 1050 °C with a hydrogen atmosphere.

Green rot corrosion

Green rot is a type of corrosion that occurs on the positive leg of a type K thermocouple (and type E) if two conditions are met:-

  1. application temperature of approximately 800 – 1100 °C and
  2. the thermocouple is exposed to the low concentration of oxygen environment (for example, steam, reducing or cyclically reducing and oxidising atmospheres, or stagnant atmosphere within a protection tube)

The name “green rot” is derived from the greenish shimmering colour forming on the positive leg.

The cause of it is the selective oxidation of chromium, and related to it, chromium depletion in the surrounding area, which occurs in the NiCr alloy of the positive leg of the thermocouple. The negative leg material is not affected.

The consequence of this change in chemical composition of the positive leg of the thermocouple is a drift of the measured value caused by decreasing thermoelectric voltage. This effect is accelerated if there is a shortage of oxygen (reducing atmosphere), since a complete oxide layer, which would protect it from further oxidation of the chromium, cannot be formed on the surface of the thermocouple.

The problem sets in slowly as the wire degrades. If it is not discovered in time, measuring errors of tens of degrees can occur. In extreme cases, assuming the wire does not break, negative measurement errors of 50°C or more may be found. The thermocouple calibration is permanently disrupted by this phenomenon.

In addition to the negative measurement errors the thermocouple wire will exhibit brittleness and eventual failure.

Recommendations

In order to provide a solution for the customer the following solutions were recommended (set out in order of cost, technical solution and ease of implementation)

  1. keeping of the dewpoint in hydrogen or cracked ammonia atmospheres below -42℃
  2. changing to the use of type N for the thermocouple pair. The type N (NiCrSi-NiSi) thermocouple has an advantage in this regard due to its Silicon content. A more robust protective oxide layer forms on its surface under the same conditions due to the silicon..
  3. the use of Type K thermocouples which incorporate sacrificial titanium wires to delay the reaction
  4. introduction of additional oxygen into the Type K protection tube through the positive overpressure from a suitable air supply
  5. introduction of an inert atmosphere into the Type K protection tube through the positive overpressure from a suitable inert gas supply
  6. the use of Type S thermocouple but it will require a ceramic sheath

Sunderland manufacturer gains from city’s Chinese friendship agreement

Thermal Resources Management (TRM) Group has setup a Shanghai-based joint venture with its sister company MICC, to build its supply chain in China.

The Chinese operation includes a manufacturing plant in Hefei, where it is seeking local suppliers to reduce the costs of exporting components from the UK. The specialist business manufactures products used in the oil and gas, automotive, aviation and electronics industries.

TRM is now strengthening its links with China after welcoming a student who has joined the company on placement through the Sunderland-Harbin friendship agreement.

Student Zuer Qi has been tasked with researching the suppliers and providing feedback to TRM. The 19-year-old comes from the Chinese city of Harbin and is currently in the UK studying accounting and finance at Manchester University.

TRM director Nick Morton said: “We have only been manufacturing in China in serious quantities since the start of the year and we have 60 to 70 staff there.”

“The factory makes mineral insulated cables – specialist heating cables – some of which we will use. But because it’s a joint venture, we are giving them technical assistance to address the substantial market in China and elsewhere in Asia.”

The plant requires specialist materials and Zuer’s knowledge is being put to good use researching potential suppliers in China.

Nick Morton said: “We are already finding out about the technical quality by asking them to send samples which will go through our technical approval process. But Zuer’s perspective of how these companies respond and how they are to deal with will be interesting.”

The project is giving Zuer an opportunity to work hands-on for TRM and gain an insight into how the growing company operates.

She said: “It’s good to get first-hand experience of work while you are an undergraduate and to get to know a company well through a real-life project.

Sunderland and Harbin signed up to a friendship agreement in 2009 to co-operate for the benefit of both cities. Harbin, located in North East China, is the country’s tenth largest city.

Councillor Harry Trueman, deputy leader of Sunderland City Council, said: “It’s great to see our friendship agreement with Harbin in action and the benefits it’s bringing both for TRM and for Zuer. This is the perfect example of how an agreement like this should work in practice.”

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